Servo Torque
There is a servo size calculator on Multiplex website
http://www.multiplexrc.com/calcservo.htm
The poor man rule is 1 ounce of torque per square inch of control
surface. If an aileron is 1" wide and 20" long than 20 ounces of
torque should be enough.
However, the faster you go the more torque you need to move the
control surface.
With all the infinite variables involved the only true way to know if
a servo is big enough is to fly the plane and see if it gets mushy or
erratic at maximum speed, if so you need a bigger servo.
The next question is how well the servo holds its position. Holding
torque and moving torque is very different. You need an servo that can
both move and hold position.
This is were digital servo are becoming increasingly popular, they
have excellent holding power but at a sacrifice of battery life.
So in the end you need a servo big enough to move and maintain a
deflected position of the control surface when the plane is a maximum
speed.
Unless the plane is going to fly faster than 60, 70 mph then 1 ounce
of torque per square inch of control surface is probably big enough.
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